Insite IG Model 1000 -  Dissolved Oxygen Analyzer

A revolution in online Dissolved Oxygen Measurement!

 

BENEFITS

  • Fluorescence sensor technology means:
    - No membranes, fill solutions or cartridges
    - Sensor does not have to remain moist
    - No routine calibration
  • Outputs to 4-20mA and Modbus RTU
  • More Benefits

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No DO MembranesThe InsiteIG Model 1000 dissolved oxygen analyzer is a unique system that combines advanced electronics with a solid-state optical sensor. No other dissolved oxygen system can compare with the features and benefits of this revolutionary design.  It features the Model 10 sensor which utilizes an optical technique that does not consume oxygen like all standard membrane sensors.

The Model 1000 Dissolved Oxygen Analyzer is a digital instrument designed for the continuous monitoring of dissolved oxygen in water and wastewater where parts per million accuracy is required. The instrument is designed to be used with the InsiteIG Model 10 sensor. The unit will display dissolved oxygen content in 0.01 ppm resolution over a range of 0.00 to 3.99 ppm and 0.1 ppm resolution over a range of 4.0 to 20.0 ppm. Temperature is displayed in 0.1 degree Celsius increments over a 0.0 to 50.0 degree Celsius range or 1 degree Fahrenheit increments over a 32 to 122 degree Fahrenheit range.

The microprocessor based electronics of the Model 1000 analyzer provide a high degree of flexibility and ease of use. Calibration is not required on a routine basis, nor is calibration required after initial startup and commissioning. Two isolated analog outputs are standard. Three programmable set-point relays and one relay to control self-cleaning are also standard.

The sensor to be used with this analyzer is an optical type sensor that measures the fluorescence and quenching reactions of a ruthenium complex that is immobilized in a sol-gel matrix. 

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Download the Model 1000 Manual
Read about the flexibility & capabilities of the Model 1000...
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Benefits of the system include...

  1. The sensor does not use replaceable membranes or cartridges. This will significantly reduce the maintenance time required to keep the system operational.
  2. There are no consumables (membranes, electrolyte, and anode) so the cost of ownership is reduced.
  3. The sensor does not require routine calibration, due to the fact that there is no anode that is oxidizing, decreasing maintenance time and increasing reliability.
  4. Fouling of the sensor does not have an effect on accuracy so routine sensor cleaning is not required. This decreases maintenance and increases reliability.
  5. There is no need for sensor preparation or initial calibration at start-up, reducing the amount of time required to get the system operational.
  6. Increased reliability of the system allows for better control of aeration saving the customer up to 30% in the cost of aeration.
  7. There is no minimum flow requirement allowing the sensor to be mounted in almost any location, especially helpful in fine bubble diffuser basins were there is minimum agitation.
  8. The system has two isolated 4-20 (0-20) outputs, four relays, and a Modbus RTU output allowing the customer to interface with the analyzer in whatever way they desire.
  9. The LCD display is backlit, and uses the high temperature and UV resistant glass and fill. There is a contrast adjust on the front panel. This will ensure that the display is always easily readable.
  10. Initial setup of the analyzer is accomplished through plain English menus on the display allowing for quick, easy setup.
  11. System accuracy is .05 PPM allowing for accurate monitoring of anoxic and anaerobic zones.

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Specifications
Measuring range 0 to 25ppm

Analyzer/Transmitter Operational Data

Ambient condition requirements Temperature – minus 40 degrees C to 55 degrees C
Humidity – 0 to 100 percent
Altitude – 0 to 10,000 feet
Display The display is a two-line, backlit LCD with extended temperature range and resistant to UV.
Sensor Check Automatic self diagnostics
Sensor to Analyzer Distance

610 meters

Power Requirements

230 VAC 50 Hz

Accuracy 1% of reading or 0.02 ppm, whichever is greater
Sensitivity or Resolution 0.01 ppm
Stability (per 24 hr period) 0.01 ppm
Repeatability 0.01 ppm
Temperature Drift Not applicable
Zero Output Reading Not applicable
Consequence of Loss of Sample or Power User selectable
Measuring ranges 0.0 to 25.0 ppm
0 to 50 degrees C
Temperature compensation 0 to 50 degrees C
Calibration Method Not required nor recommend during initial startup. Provisions for one-point in water calibration provided.
Memory backup Yes

Analyzer/Transmitter Outputs

Analog 0 to 20 or 4 to 20 milliamp (user selectable) for DO
0 to 20 or 4 to 20 milliamp (user selectable) for Temperature
Digital communication Modbus RTU
RS-232
Relay There are three independently programmable set point control relays and one jet clean relay. Relay 1 & 2 are Form-C with contacts rated 10/6 amps resistive load at 125/250 VAC and relay 3 & 4 are Form-A with contacts rated 10/6 amps resistive load at 125/250 VAC.

Analyzer/Transmitter Mechanical Data

Enclosure Rating NEMA 4X
Mounting Configurations Horizontal handrail
Vertical handrail
Wall mount
Net Weight Shipping weight is approximately 4kg

DO Sensor Data

Electrode Materials No electrode
Electrolyte Materials No electrolyte
Sensor Drift Less than 1% per year
Wetted Materials Epoxy, silicon, and polyurethane
Temperature Range 0 to 50 degrees C
Minimum Flow Rate No flow required
Maximum Pressure 100 psi
Measuring Range 0.00 to 25.0 ppm
Response Time 90% in less than 60 seconds
Membrane Thickness No membrane
Principle of Operation The sensor is an optical type sensor that measures the fluorescence and quenching reactions of a ruthenium complex that is immobilized in a sol-gel matrix.
Sensor Cable 4 conductor, 22 AWG, polyurethane jacket
Temperature Sensor thermistor
Cleaning System Not required in most applications. Air or water wash option available.

Sensor/Analyzer Data

Documentation Provided Operator Manual, Packing list, Mod bus RTU appendix
Installation and Start-Up Requirements INSTALLATION and STARTUP
  1. A rear rail mounting kit is available to mount the standard enclosure to 2" handrail (see Drawing IIG01N010).
  2. Mount the sensor in the desired location (see drawing IIG02N005 & IIG02N004).
  3. Open the enclosure of the Dissolved Oxygen Analyzer. Pass all connection cables through conduit or glands in the bottom of the enclosure (conduit and glands not supplied). The sensor input connections are made to the terminal block labeled TB5 (see drawing IIG01R011). The four wires are color coded and there is a cable shield. Connect the RED wire to the terminal labeled "RED". Connect the GREEN wire to the terminal labeled "GRN". Connect the WHITE wire to the terminal labeled "WHT". Connect the BLACK wire to the terminal labeled "BLK". Connect the cable SHIELD to the terminal labeled "SHLD". Power connections are made to the terminal block labeled TB3. The analog outputs are available on the terminal block labeled TB1 and the relay outputs are available on the terminal block labeled TB6.
  4. Check switch S4 on the circuit board to be sure that it is set for the type of power being used (115 volts or 230 volts). Turn power "on" by using switch S3. Close and secure the enclosure.
  5. After being turned on, the unit will initialize and then jump into the "RUN" mode and begin displaying the Dissolved Oxygen content and the temperature.

Note: The Model 10 sensor undergoes a thorough and accurate test and calibration procedure before shipment from the factory. Calibration of the system at startup is not necessary and is not recommended.

The first time the unit is powered up with the sensor in the process, 15 minutes are required for the sensor to stabilize. The reading will drift slightly during this period. After approximately 15 minutes the sensor will respond correctly. In the event the sensor is removed from the process for a short period of time, the sensor should be allowed to stabilize for approximately 10 minutes after it is put back in the process.

Recommended Spare Parts none
Maintenance Requirements MAINTENANCE

The analyzer does not require any periodic maintenance. The sensor must be kept free of debris for accurate readings.

Model 10 D.O. Sensor: In normal wastewater aeration basins the Model 10 Sensor will not require a jet clean system; however it is important that the aqueous sample to be measured be allowed to come in contact with the measuring surface. The sensor should be visually inspected on a monthly basis to insure that rags and hair have not completely covered the measuring surface. During this time we recommend rinsing the sensor with a water hose.

In systems with high bio-slim and scaling, the integrated jet clean system is recommended to be used to prevent the slim and scale from attaching itself to the measuring surface.

Fouling conditions at wastewater treatment facilities varies considerably from plant to plant. Experience gained during the first few months of sensor operation will allow the plant operators to determine their own reasonable schedule of sensor inspection. In no case should this inspection interval exceed one year.

Sensor Storage Requirements When Out of Service none
Level of Skill (required to operate, maintain and calibrate instrument) Minimal
Special Tools or Other Devices Required for Maintenance and Calibration none
Warranty 2 year
 

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IIG1000-10-25

Model 1000 analyzer with Model 10 optical sensor
Complete dissolved oxygen system, Model 1000 analyzer with Model 10 optical sensor. Four relays, dual isolated 4-20ma, and Modbus are standard outputs. The sensor comes with 7.6m of cable. Special cable lengths are available.

IIGAM1

Analyzer mounting hardware

IIGDO1

Sensor mounting hardware

IIGIH1 Internal heater
IIGCA1 Compressor assembly for self-cleaning
IIGCAB Extra cable (per meter)
   
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